ZylForge Physical Manufacturing Portfolio (PRD-001)

20 Workshop Physical Products

Every physical product below is designed in ZylForge, validated using local FEA simulation, and compiled into 5-axis CNC G-Code & ISO drafting sheets for immediate workshop fabrication.

Catalog Size
20 Products

Full CAD/CAM Plans Available

Validation Standard
2.5x Yield

FEA Tet10 Stress Margin

Data Format
AP242 STEP

ISO 10303 & DXF Drawings

Execution Mode
100% Air-Gap

ADR-0002 Workstation Ready

PRD-01 · Workstation & Compute12 Hours

ZylForge Engineering Workstation

Ergonomic heavy-duty steel frame with integrated dual-monitor arm, air-gapped compute bay, and acoustic dampening.

Frame: 50x50x3mm Structural Steel
Payload: 350 kg
Vibration: Damped Mounts
Est. Material Cost$1,200 (BOM)
PRD-02 · Aerospace & Propulsion48 Hours

Eagle Rock 10kN Test Stand

High-pressure liquid rocket static fire test rig with 36kHz sensor mounts, dual load cells, and blast shielding.

Thrust Rating: 15 kN Max
Chamber P: 60 Bar Max
Material: Ti-6Al-4V & 316L SS
Est. Material Cost$4,800 (BOM)
PRD-03 · Fabrication & Sawing18 Hours

Cold-Saw Cutting Table

Heavy structural tube cutting table with linear measuring stop, chip tray, and coolant recirculation tank.

Capacity: 150mm Solid Stock
Tolerance: ±0.1mm
Coolant: 40L Submerged Pump
Est. Material Cost$1,650 (BOM)
PRD-04 · Sovereign Compute Grid8 Hours

AERI Compute Node Enclosure

Ruggedized 4U rackmount enclosure engineered for 64-core university compute node deployment under AERI.

Format: 19-inch 4U Rackmount
Thermal: 800W Heat Dissipation
Protection: IP54 Enclosure
Est. Material Cost$750 (BOM)
PRD-05 · Spatial XR Hardware24 Hours

HarmoniaXR Training Pod

Spatial computing isolation booth with overhead tracking rig, haptic glove dock, and VR headset charging station.

Footprint: 2.2m x 2.2m
Tracking: 360° Optical Clearance
Audio: Acoustic Foam Lining
Est. Material Cost$2,900 (BOM)
PRD-06 · Metal Forming30 Hours

50-Ton Hydraulic Press Frame

H-frame hydraulic shop press engineered for bearing pressing, metal bending, and destructive material testing.

Capacity: 50 Metric Tons
Bed Width: 850mm
FEA Factor: 3.2x Yield Margin
Est. Material Cost$2,100 (BOM)
PRD-07 · Machining Safety14 Hours

CNC Router Safety Enclosure

Full polycarbonate & aluminum extrusion enclosure with interlocked safety door and dust extraction port.

Noise Cut: -24 dB
Dust Port: 100mm Flange
Window: 6mm Polycarbonate
Est. Material Cost$980 (BOM)
PRD-08 · Quality Control & CMM16 Hours

Vibration-Damped Metrology Workbench

Pneumatically isolated granite-topped workbench for sub-micron surface plate measurements and optical inspection.

Top: 100mm Precision Granite
Isolation: Pneumatic Air Springs
Flatness: Grade 00
Est. Material Cost$1,850 (BOM)
PRD-09 · Energy & Power20 Hours

Off-Grid Solar Power Station

Mobile 5kW solar generator cart with LiFePO4 battery bank and heavy-duty all-terrain pneumatic wheels.

Inverter: 5000W Pure Sine
Battery: 10kWh LiFePO4
Solar Input: 1200W MPPT
Est. Material Cost$3,400 (BOM)
PRD-10 · Welding & Assembly22 Hours

Motorized Welding Positioner

Variable-speed 360° rotary welding turntable with 135° tilt head for circumferential pipe and tank welding.

Load Rating: 500 kg
Rotation: 0.2 - 3.0 RPM
Grounding: 400A Rotary Brass
Est. Material Cost$1,400 (BOM)
PRD-11 · Cyber Security Hardware6 Hours

Sovereign Bridge Data Diode

Hardware-enforced unidirectional optical data diode preventing inbound network intrusion into air-gapped vaults.

Throughput: 10 Gbps Unidirectional
Isolation: Physical Fiber Gap
Standard: ADR-0002 Air-Gap
Est. Material Cost$620 (BOM)
PRD-12 · Workshop Infrastructure16 Hours

Industrial Dust Collection Cyclone

Two-stage 3HP cyclone dust separator with HEPA filtration cartridge for metal chips and wood shavings.

Airflow: 1450 CFM
Filter Efficiency: 99.97% @ 0.3 micron
Container: 200L Drum
Est. Material Cost$1,150 (BOM)
PRD-13 · Lab Equipment26 Hours

Chemical Fume Hood Station

Ducted stainless steel chemical ventilation hood with explosion-proof blower and face-velocity monitor.

Ducting: 200mm Anti-Corrosive PVC
Face Velocity: 0.5 m/s Constant
Liner: 316 Stainless
Est. Material Cost$2,250 (BOM)
PRD-14 · Material Handling10 Hours

Heavy Industrial Pallet Racking

Modular boltless teardrop pallet rack uprights and beam assemblies for heavy raw material stock storage.

Capacity: 3,000 kg per level
Height: 3.5 Meters
Beam: Rolled Structural Channel
Est. Material Cost$850 (BOM)
PRD-15 · Tooling Fabrication32 Hours

5-Axis CNC Tool Grinder Rig

Precision endmill and drill bit resharpening fixture with diamond wheel spindle and encoder indexer.

Collet System: ER32 High-Precision
Grinding Wheel: 125mm CBN/Diamond
Accuracy: ±0.005mm
Est. Material Cost$2,800 (BOM)
PRD-16 · Structural Construction4 Hours

Modular Steel Connection Kit

Standardized gusset plates, moment connection brackets, and baseplate kits for rapid building fabrication.

Plate Thickness: 10mm & 16mm S355
Bolting: Grade 8.8 / 10.9 M20
Code: Eurocode 3 / AISC 360
Est. Material Cost$320 (BOM)
PRD-17 · Material Characterization40 Hours

Universal Tensile Testing Machine

Dual-screw 100kN electromechanical universal tester for tensile, compression, and 3-point flexural testing.

Load Capacity: 100 kN
Crosshead Travel: 800mm
Sensors: High-Res Strain Gauge
Est. Material Cost$3,900 (BOM)
PRD-18 · Factory Automation20 Hours

Heavy Duty Belt Conveyor System

Modular 6-meter motorized belt conveyor with variable speed drive and photo-electric part counting sensors.

Belt Width: 500mm 3-Ply Rubber
Speed: 5 - 30 m/min Variable
Motor: 1.5kW Worm Gearbox
Est. Material Cost$1,750 (BOM)
PRD-19 · Defense & Secure IT36 Hours

EMP-Shielded Server Rack Container

Faraday cage server cabinet providing 80dB electromagnetic pulse attenuation for defense compute nodes.

Attenuation: 80 dB (10kHz - 10GHz)
Format: 42U 19-inch Standard
Gasket: Beryllium Copper
Est. Material Cost$4,200 (BOM)
PRD-20 · Educational Hardware15 Hours

STEM Lab-in-a-Box Kit

All-in-one portable engineering laboratory containing mini-CNC, micro-lathe, sensors, and HarmoniaXR headsets.

Includes: Mini 3-Axis CNC + 3D Printer
Weight: 42 kg Transport Case
Target: University & Vocational
Est. Material Cost$1,950 (BOM)

Manufacture These Products in Your Workshop

Download complete STEP models, ASME Y14.5 drafting sheets, and certified CNC G-Code post-processor files.